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Precision Aluminum Radiator Fins for Cooling Systems

Extruded aluminum profile heat sink is a cooling device made of aluminum that is produced using an extrusion manufacturing process.The process involves pushing or pulling a block of aluminum through a die to create a specific shape or profile.The aluminum is then cut to the desired length and machined to form fins,holes,or other features that can enhance its cooling performance.
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Availability:
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  • Aluminum Heatsink

  • WANDA-AN

  • HS-al-0102

heat sink

Overview


Engineered for optimal heat transfer in compact spaces, our Precision Aluminum Radiator Fins deliver high thermal efficiency through advanced geometry and surface treatments, ideal for automotive, HVAC, and electronics cooling. Manufactured from 1100-H14 aluminum (thermal conductivity 237 W/mK), these fins feature uniform thickness and precise spacing, maximizing heat dissipation in limited environments.


Features


Optimized Heat Transfer Design

Micro-Fin Technology: 0.15mm-thick fins with 0.3mm spacing (20 fins per inch), increasing heat transfer area by 30% compared to conventional fins, validated by ASHRAE 41.1 testing.

Louvered Geometry: 30° louver angle enhances air turbulence, improving convective heat transfer coefficient by 18% in forced-air applications (air velocity 2-5 m/s).

Precision Manufacturing

High-Speed Stamping: Progressive dies (200 strokes/min) achieve fin flatness ≤0.05mm and thickness tolerance ±0.01mm, ensuring uniform airflow across heat exchangers.

Bonding Technology:

Roll-bonded fins to tubes (bond strength ≥10 N/mm) for brazed radiators, with optional soldering (Sn-99.3Cu-0.7Ni alloy) for high-reliability applications.

Surface Treatments

Chromate Conversion Coating: Compliant with MIL-DTL-5541 Class 1A, providing corrosion resistance (500h salt spray) and enhanced paint adhesion.

Hydrophilic Coating: Reduces water retention by 40% in HVAC evaporators, preventing mold growth and improving energy efficiency (AHRI 400 certified).


Application


Automotive Radiators: Cools engine coolant and transmission oil in passenger cars and commercial vehicles, compatible with ethylene glycol and OAT coolants.

Electronic Cooling: Used in CPU heat sinks and power supply units, with fin heights 2-10mm for tight-space applications (e.g., mini PC, gaming laptops).

HVAC Systems: Enhances heat exchange in air conditioners and heat pumps, with fin lengths up to 1000mm for commercial rooftop units.


Why Choose Us


Thermal Performance Optimization

Computational fluid dynamics (CFD) simulations ensure optimal fin pitch and shape for target airflow conditions, reducing thermal resistance by 15% compared to standard fins.

High-Volume Production

10+ progressive die sets for fin sizes 50-500mm width, with annual production capacity of 50 million fins, supporting automotive OEMs and HVAC manufacturers.

Quality Control

100% visual inspection for fin damage (bends, burrs) and automated thickness measurement (laser gauge, accuracy ±0.005mm), compliant with IATF 16949.

Sustainability Commitment

100% recycled aluminum content options (post-consumer waste ≥70%) and energy-efficient stamping processes (50% lower power consumption), aligned with ISO 14001.


GENERAL SPECIFICATIONS
Parameter Details
Material Aluminum 6063-T5 (standard), 6061-T6 (high strength)
Thermal Conductivity 160-220 W/m·K
Surface Finish Mill finish, anodized (black/silver), powder coating (optional)
Max Operating Temp 150°C (continuous), 200°C (short-term)
Mounting Options Threaded inserts, clips, screws, thermal adhesive pads
 DIMENSIONS & DESIGN OPTIONS
Standard Profiles
Model Base Thickness (mm) Fin Height (mm) Length (mm) Weight (g/cm)
HS-A10 5 15 50-500 12
HS-B20 8 25 50-1000 25
HS-C30 12 40 100-1500 45
Customization Options
*Fin Density (6-30 fins/inch)
*Cutouts (for fans, sensors, mounting holes)
*Asymmetric/Staggered Fins (for optimized airflow)
3. THERMAL PERFORMANCE
Heat Sink Size Thermal Resistance (°C/W) Max Dissipation (W) @ ΔT=50°C

HS-A10 (50mm) 3.2 15

HS-B20 (100mm) 1.8 28

HS-C30 (200mm) 0.9 55

(Tested at 200LFM airflow; passive cooling values higher.)
Hole Machining
Process Purpose Tolerance Surface Finish
Drilling Mounting holes, fastener points +/-0.05mm Ra 1.6-3.2μm
Tapping Threads for screws/standoffs 6H/7H class Ra 0.8-1.6μm
Counterboring Recesses for screw heads +/-0.1mm Ra 1.6-3.2μm
Machining Parameters:
Operation Cutting Speed (m/min) Feed Rate (mm/rev) Tool Material
Rough Milling 300-600 0.05-0.15 Carbide (TiCN)
Finish Milling 500-800 0.02-0.08 Diamond-coated
Drilling 50-100 0.05-0.2 HSS-Co or Carbide


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