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High - Efficiency Aluminum Heatsink for Cooling

A aluminium heat sink bar is a component that increases the heat flow away from a hot device. It accomplishes this task by increasing the device's working surface area and the amount of low-temperature fluid that moves across its enlarged surface area.
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  • Aluminum Heatsink

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Aluminum Heatsink


Overview


The High - Efficiency Aluminum Heatsink is a cutting - edge thermal management solution meticulously designed to dissipate heat effectively from high - heat - generating components. Constructed from premium - grade aluminum, this heatsink leverages the metal’s excellent thermal conductivity properties to rapidly absorb and disperse heat, ensuring optimal operating temperatures for the components it serves. Its innovative design, featuring precisely engineered fins and a streamlined structure, maximizes the surface area available for heat transfer, enabling efficient heat dissipation through natural or forced convection. Whether for electronics, automotive, or industrial applications, this aluminum heatsink provides a reliable and durable solution to prevent component overheating, extend their lifespan, and maintain system performance.


Features


Superior Thermal Conductivity: Aluminum, the primary material of this heatsink, boasts exceptional thermal conductivity. It quickly draws heat away from heat - generating components, such as CPUs, GPUs, or power modules, and distributes it across the heatsink’s surface. This rapid heat transfer minimizes temperature gradients within the components, preventing hotspots and ensuring uniform cooling, which is crucial for maintaining component integrity and performance.

Optimized Fin Design: The heatsink features an optimized fin design that significantly increases the surface area exposed to the surrounding air. The fins are carefully shaped and spaced to enhance air flow, whether through natural convection or with the aid of fans. This design improves the convective heat transfer coefficient, allowing heat to be dissipated more efficiently into the environment. The precise fin geometry also reduces air resistance, minimizing noise generated by fans in forced - air cooling setups.

Lightweight and Durable: Despite its high - performance cooling capabilities, the aluminum heatsink is lightweight, making it easy to install and integrate into various systems. Aluminum is also a durable material, resistant to corrosion and mechanical damage. It can withstand the rigors of continuous operation, vibrations, and environmental factors, ensuring long - term reliability. The material’s durability reduces the need for frequent replacements, providing cost - effective thermal management over time.

Customizable Dimensions and Configurations: To meet diverse application requirements, the High - Efficiency Aluminum Heatsink can be customized in terms of size, shape, and fin configuration. Whether it’s adapting to the limited space within a compact electronic device or the large - scale cooling needs of industrial machinery, manufacturers can tailor the heatsink’s dimensions, fin height, thickness, and spacing. This flexibility allows for seamless integration into different systems, optimizing cooling performance while adhering to design constraints.

Surface Treatment Options: The heatsink offers various surface treatment options, such as anodizing or coating, to further enhance its performance and appearance. Anodizing creates a protective oxide layer on the aluminum surface, increasing corrosion resistance and improving heat transfer efficiency. Coatings can also be applied to reduce surface emissivity or provide additional protection against environmental elements, ensuring the heatsink maintains its performance in harsh operating conditions.


Application


Electronics Industry: In the electronics sector, this aluminum heatsink is essential for cooling high - performance components. It is widely used in computers to cool CPUs, GPUs, and power supply units, preventing overheating and ensuring stable system operation. In servers and data centers, where large numbers of components generate significant heat, the heatsink helps maintain optimal temperatures, reducing the risk of system failures and improving energy efficiency. Additionally, it is used in consumer electronics like gaming consoles, laptops, and high - end smartphones to enhance user experience by preventing performance throttling due to heat buildup.

Automotive Industry: In automotive applications, the heatsink plays a crucial role in cooling various components, including engine control units (ECUs), electric vehicle batteries, and power electronics. As vehicles become more electrified and rely on advanced electronic systems, effective thermal management is vital. The aluminum heatsink ensures these components operate within their optimal temperature ranges, enhancing vehicle reliability, performance, and safety. It also helps in reducing the size and weight of cooling systems, contributing to overall vehicle efficiency.

Industrial Machinery: Industrial machinery often contains components that generate substantial heat during operation, such as motors, drives, and control systems. The High - Efficiency Aluminum Heatsink is used to dissipate this heat, preventing premature component failure and ensuring continuous operation of the machinery. In manufacturing plants, where downtime can result in significant losses, the reliable cooling provided by the heatsink helps maintain production schedules and productivity. It is suitable for a wide range of industrial applications, from heavy - duty manufacturing equipment to precision machinery.

Telecommunications Equipment: Telecommunications infrastructure, including base stations, routers, and switches, generates a significant amount of heat due to continuous operation. The aluminum heatsink is employed to cool these devices, ensuring stable signal transmission and preventing disruptions in communication networks. Its ability to handle high - heat loads and maintain consistent performance is crucial for maintaining the reliability of telecommunications systems, which are essential for modern connectivity.


FAQ


Q: How does the aluminum heatsink attach to the components it cools?

A: Common attachment methods include using thermal paste or thermal pads to improve heat transfer between the heatsink and the component, and mechanical fasteners like screws, clips, or brackets to secure the heatsink in place. The choice of attachment method depends on the specific component, application, and available space. Thermal paste fills the microscopic gaps between the heatsink and the component, maximizing surface contact for efficient heat transfer.

Q: Can the heatsink operate effectively without a fan?

A: Yes, the heatsink can rely on natural convection for heat dissipation in applications where the heat load is relatively low or the operating environment allows for sufficient air circulation. However, for high - heat - generating components or in enclosed spaces with limited air flow, adding a fan (forced - air cooling) significantly enhances the heat - dissipating efficiency. Fans can be integrated with the heatsink or positioned nearby to blow air over the fins, accelerating heat transfer to the environment.

Q: What factors should I consider when choosing an aluminum heatsink for my application?

A: Key factors include the heat output of the component to be cooled, available space for the heatsink, airflow conditions (natural or forced), and the operating environment (temperature, humidity, etc.). Additionally, consider the heatsink’s dimensions, fin design, thermal resistance, and compatibility with the component and system. Customization options may also be important if your application has specific requirements.

Q: How do I clean and maintain the aluminum heatsink?

A: Regularly clean the heatsink to remove dust and debris that can accumulate on the fins and impede heat dissipation. You can use compressed air to blow away the dust. For more stubborn dirt, a soft brush and mild cleaning solution can be used, but avoid using abrasive materials that may damage the fins. Ensure the heatsink is completely dry before reinstalling it. Periodically check the attachment and thermal interface materials to ensure they are in good condition and providing proper heat transfer.

Diamention

Material can be carbon steel, stainless steel, alloy, aluminum, brass, copper, bronze, steel Alloy, other type of materials.
Surface treatment: Polishing, zinc plating, hard anodizing, nickel plating, chrome plating, powder coating, phosphate coating, etc.
Our production can be made exactly according to customers' drawing. Very tight tolerance can be controlled to meet clients' requirement. All of the parts are manufactured under ISO 9001 certification and with strict quality control. 8 engineers and 8 quality inspectors with advanced equipment making sure our productions delivered with high quality and making us a professional company in this industry.

Short delivery time meets your requirements
"Professional, sincere, sensitive, and responsible ".

Factory: Shenzhen Wanda-an Precision Technology Co., Ltd
Production Description CNC Lathe Machining Steel Services cnc Machining Turning Milling Steel Parts custom Cnc Machining Prototyping Service
Processing Machining, Turning, Milling, Grinding, Casting,Stamping service etc.
Material for CNC Machining processing 1) Aluminum - AL 6061-T6, 6063, 7075-T,5083,6063,6082,5052,2A12 etc.
2) Stainless steel - SS 201,SS301 SS303,SS304,SS316L, SS416L,17-4(SUS630),440C, 430 etc.
3) Steel - 4140,4340,Q235, Q345B,20#,Cr12MoV,D2,A2,4140,4150,P20,S136,M2,O2, SKD11,CRS, etc.
4) Titanium - TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc.
5) Brass - C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc.
6) Copper - bronze,Phosphor Bronze, Magnesium alloy,  etc.
Finish For Aluminum parts - Clear anodized, Color anodized, Hard anodized, Sandblasting, Chemical film, Brushing, Polishing, Painting, Silk screen printing,Etching,  Laser marking, etc.
For Stainless steel parts  - Polishing, Passivation,PVD, Sandblasting, Black oxide, Electrophoresis black, Painting, Silk screen printing,Etching,  Laser marking, etc.
For The Steel parts - Polishing, Black oxide, Nickel /Zinc/Gold/ Chrome/Silver plating, Carburized, Powder coating,electrophoresis, QPQ(Quench-Polish-Quench), Heat treatment,
Painting, Silk screen printing,Etching,  Laser marking, etc. etc.
For Brass parts - Nickel /Zinc/Gold/ Chrome/Silver/Titanium plating, Electrophoresis black, Powder coating,Painting, Silk screen printing,Etching,  Laser marking, etc.
Shenzhen Mandaan Precision handles many other type of finish, please kindly contact us if your required finish is not listed above.
Tolerance Minimum tolerance +/- 0.05mm (+/- 0.0005")
Surface roughness Ra 0.1~3.2
Drawing format Pro-e/UG/PDF/DWG/DXF/Solidworks, etc.
Testing equipment CMM (Coordinate Measuring Machine),Height gauge, Caliper,  Hardness tester, Roughness tester, Projector machine, Pin/Angle/Block/Plug/Thickness/Thread/Radius  gauge,etc.
MOQ 1 piece
Lead time 2 weeks after received order.
Certificate ISO9001, ISO13485.
Inspection processing IQC,IPQC, FQC, QA.
Capacity CNC turning work range: φ0.5mm-φ650mm*600mm.
CNC milling work range: 880mm*1300mm*600mm.
Application Automation, Medical device, Consumer Electronics, Security, IoT, Energy, etc.

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Type: 
Laser Machining,Milling,Turning,Rapid Prototyping,Broaching,DRILLING,Etching /Chemical Machining,Other Machining Services,Wire EDM
Surface treatment:Painting\Powder Coating\Plating\Polishing,etc


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