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DIE CASTING PART
WANDA-AN
DC-010-MC0001
Engineered for complex geometries and high-volume production, our High-Capacity Die Casting Parts deliver superior dimensional stability and surface finish, ideal for automotive components, consumer electronics, and industrial machinery. Cast from ADC12 aluminum and ZA-27 zinc alloy, these parts feature thin walls (0.8mm) and intricate details, balancing strength, cost, and design flexibility.
Advanced Casting Technology
Alloy Options:
Aluminum (ADC12): High thermal conductivity (160 W/mK) for heat-sensitive components, with T6 heat treatment improving hardness to 90 HB.
Zinc (ZA-27): High tensile strength (430 MPa) and fine surface finish (Ra ≤1.6μm), ideal for decorative and structural parts.
Mold Design: Multi-cavity molds (up to 8 cavities) with conformal cooling channels reduce cycle time by 30%, achieving annual production capacity of 1 million units.
Precision & Surface Finish
Dimensional Control: Tight tolerances (±0.05mm for critical features, ISO 2768-1 medium class) with minimal draft angles (1-2°) for complex geometries.
Post-Processing:
Electroless nickel plating (5-15μm) for wear resistance (hardness 500 HV).
Powder coating (20-50μm) for UV resistance (ΔE ≤3 after 5000h Xenon test).
Design Flexibility
Complex Features: Undercuts, thin walls, and integrated bosses (load capacity 50kg per boss) for lightweight, high-strength components.
Customization: Overmolding with plastic inserts and EMI shielding coatings (conductivity ≥50 S/cm) for electronic enclosures.
Automotive Components: Engine brackets, transmission cases, and LED headlight housings, compliant with IATF 16949 and VDA 6.3 standards.
Consumer Electronics: Lightweight laptop hinges and camera mounts, with zinc alloy variants offering EMI protection for 5G devices.
Industrial Equipment: Pump housings and valve bodies in pneumatic systems, resisting corrosion (salt spray 1000h) in harsh environments.
Casting Excellence
In-house die design (3D printing for rapid prototyping) and robotic trim cells ensure first-pass yield ≥98%, reducing waste compared to traditional casting methods.
Material Traceability
Each batch is tracked from alloy melting (temperature control ±10°C) to final inspection, with XRF analysis ensuring chemical composition compliance.
Cost Efficiency
High-volume pricing (5000+ units) and reusable molds (lifespan 50,000 cycles) make us 15% more cost-effective than competitors for large-scale projects.
Engineered for complex geometries and high-volume production, our High-Capacity Die Casting Parts deliver superior dimensional stability and surface finish, ideal for automotive components, consumer electronics, and industrial machinery. Cast from ADC12 aluminum and ZA-27 zinc alloy, these parts feature thin walls (0.8mm) and intricate details, balancing strength, cost, and design flexibility.
Advanced Casting Technology
Alloy Options:
Aluminum (ADC12): High thermal conductivity (160 W/mK) for heat-sensitive components, with T6 heat treatment improving hardness to 90 HB.
Zinc (ZA-27): High tensile strength (430 MPa) and fine surface finish (Ra ≤1.6μm), ideal for decorative and structural parts.
Mold Design: Multi-cavity molds (up to 8 cavities) with conformal cooling channels reduce cycle time by 30%, achieving annual production capacity of 1 million units.
Precision & Surface Finish
Dimensional Control: Tight tolerances (±0.05mm for critical features, ISO 2768-1 medium class) with minimal draft angles (1-2°) for complex geometries.
Post-Processing:
Electroless nickel plating (5-15μm) for wear resistance (hardness 500 HV).
Powder coating (20-50μm) for UV resistance (ΔE ≤3 after 5000h Xenon test).
Design Flexibility
Complex Features: Undercuts, thin walls, and integrated bosses (load capacity 50kg per boss) for lightweight, high-strength components.
Customization: Overmolding with plastic inserts and EMI shielding coatings (conductivity ≥50 S/cm) for electronic enclosures.
Automotive Components: Engine brackets, transmission cases, and LED headlight housings, compliant with IATF 16949 and VDA 6.3 standards.
Consumer Electronics: Lightweight laptop hinges and camera mounts, with zinc alloy variants offering EMI protection for 5G devices.
Industrial Equipment: Pump housings and valve bodies in pneumatic systems, resisting corrosion (salt spray 1000h) in harsh environments.
Casting Excellence
In-house die design (3D printing for rapid prototyping) and robotic trim cells ensure first-pass yield ≥98%, reducing waste compared to traditional casting methods.
Material Traceability
Each batch is tracked from alloy melting (temperature control ±10°C) to final inspection, with XRF analysis ensuring chemical composition compliance.
Cost Efficiency
High-volume pricing (5000+ units) and reusable molds (lifespan 50,000 cycles) make us 15% more cost-effective than competitors for large-scale projects.
