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Heavy-Duty CNC Machining Blocks for Industrial Equipment

Computer Numerical Control (CNC) is an automated manufacturing process that controls and operates machinery—such as lathes, mills, drills, and more. It has evolved the manufacturing industry as we know it, streamlining the production process and allowing complex tasks to be done with precision and efficiency.
When a CNC system is activated, the desired cuts are programmed into the software and dictated to corresponding tools and machinery,which carry out the dimensional tasks as specified,much like a robot.
In CNC programming,the code generator within the numerical system will often assume mechanisms are flawless,despite the possibility of errors,which is greater whenever a CNC machine is directed to cut in more than one direction simultaneously.The placement of a tool in a numerical control system is outlined by a series of inputs known as the part program.
With a numerical control machine,programs are inputted via punch cards.By contrast, the programs for CNC machines are fed to computers through small keyboards.CNC programming is retained in a computer’s memory.The code itself is written and edited by programmers. Therefore, CNC systems offer far more expansive computational capacity.Best of all,CNC systems are by no means static since newer prompts can be added to pre-existing programs through revised code.
MATERIALS:
Availability:
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  • CNC MACHINING PART

  • WANDA-AN

  • CNC-010-001


CNC MACHINING





Overview


Designed for high-load industrial applications, our Heavy-Duty CNC Machining Blocks offer exceptional structural integrity and dimensional accuracy, ideal for machinery bases, tooling fixtures, and heavy equipment components. Crafted from alloy steel (4140) and ductile iron (QT600-3), these blocks feature reinforced geometries and precision machining, ensuring reliability under extreme loads (up to 500MPa).


Features


Robust Material Performance

Alloy Selection:

4140 steel (through-hardened to 35-40 HRC) for high tensile strength (1000 MPa), ideal for load-bearing structures.

Ductile iron (elongation ≥3%) for shock resistance, compliant with ASTM A536 standards for heavy machinery.

Surface Treatments:

Induction hardening (depth 2-5mm) for wear resistance in sliding surfaces (e.g., guide rails).

Zinc-nickel plating (8-12μm) for corrosion protection in marine environments (salt spray 1000h).

Precision Machining Capabilities

Roughing & Finishing: Heavy-duty CNC mills (50-100 HP) handle materials up to 1000x800x500mm, with finish machining achieving flatness ≤0.02mm over 300mm length.

Threading & Boring: Deep hole drilling (depth-to-diameter ratio 20:1) and precision threading (ISO 965-1 Class 6H) for hydraulic and pneumatic interfaces.

Structural Design

Reinforced Features: Ribbed bases (thickness 10-20mm) and stress-relieved corners reduce deformation under static loads (finite element analysis validated).

Mounting Solutions: Pre-machined T-slots (ISO 29863 compliant) and dowel pin holes (tolerance ±0.01mm) for quick fixture alignment.


Application


Heavy Machinery: Base plates and gearbox housings in construction equipment (e.g., excavators, cranes), resisting vibrations (5-200 Hz, 3G acceleration).

Tooling & Fixtures: Machining blocks for injection molds and stamping dies, ensuring repeatable part positioning (accuracy ±0.03mm).

Energy Equipment: Components for wind turbine gearboxes and solar tracker mounts, compliant with IEC 61400-1 structural standards.


Why Choose Us


Load-Bearing Expertise

Tested to MIL-STD-810G for shock and vibration, with proof load testing (150% of rated load) ensuring safety in critical applications.

Large-Scale Machining

10+ horizontal boring mills (table load capacity 10 tons) handle oversized blocks, supported by in-house heat treatment furnaces (max temperature 1200°C).

Quality Traceability

Each block includes a material test report (chemical composition, hardness) and machining log, compliant with PPAP Level 3 for automotive customers.

Cost-Effective Solutions

Optimized tool paths and bulk material pricing reduce costs by 20% for high-volume orders (MOQ 50 units), without compromising on precision.


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Factory: Shenzhen Wanda-an Precision Technology Co., Ltd
Production Description CNC Lathe Machining Steel Services cnc Machining Turning Milling Steel Parts custom Cnc Machining Prototyping Service
Processing Machining, Turning, Milling, Grinding, Stamping service etc.
Material for CNC Machining processing 1) Aluminum - AL 6061-T6, 6063, 7075-T,5083,6063,6082,5052,2A12 etc.
2) Stainless steel - SS 201,SS301 SS303,SS304,SS316L, SS416L,17-4(SUS630),440C, 430 etc.
3) Steel - 4140,4340,Q235, Q345B,20#,Cr12MoV,D2,A2,4140,4150,P20,S136,M2,O2, SKD11,CRS, etc.
4) Titanium - TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc.
5) Brass - C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc.
6) Copper - bronze,Phosphor Bronze, Magnesium alloy,  etc.
Finish For Aluminum parts - Clear anodized, Color anodized, Hard anodized, Sandblasting, Chemical film, Brushing, Polishing, Painting, Silk screen printing,Etching,  Laser marking, etc.
For Stainless steel parts  - Polishing, Passivation,PVD, Sandblasting, Black oxide, Electrophoresis black, Painting, Silk screen printing,Etching,  Laser marking, etc.
For The Steel parts - Polishing, Black oxide, Nickel /Zinc/Gold/ Chrome/Silver plating, Carburized, Powder coating,electrophoresis, QPQ(Quench-Polish-Quench), Heat treatment,
Painting, Silk screen printing,Etching,  Laser marking, etc. etc.
For Brass parts - Nickel /Zinc/Gold/ Chrome/Silver/Titanium plating, Electrophoresis black, Powder coating,Painting, Silk screen printing,Etching,  Laser marking, etc.
Shenzhen Mandaan Precision handles many other type of finish, please kindly contact us if your required finish is not listed above.
Tolerance Minimum tolerance +/- 0.05mm (+/- 0.0005")
Surface roughness Ra 0.1~3.2
Drawing format Pro-e/UG/PDF/DWG/DXF/Solidworks, etc.
Testing equipment CMM (Coordinate Measuring Machine),Height gauge, Caliper,  Hardness tester, Roughness tester, Projector machine, Pin/Angle/Block/Plug/Thickness/Thread/Radius  gauge,etc.
MOQ 1 piece
Lead time 2 weeks after received order.
Certificate ISO9001, ISO13485.
Inspection processing IQC,IPQC, FQC, QA.
Capacity CNC turning work range: φ0.5mm-φ650mm*600mm.
CNC milling work range: 880mm*1300mm*600mm.
Application Automation, Medical device, Consumer Electronics, Security, IoT, Energy, etc.


Company Details800x1976Machining Process Surface Treatment


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