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HEAT SINK ALUMINUM

Aluminum Heat Sink:In power energy storage systems, such as batteries (like lithium-ion or flow batteries), supercapacitors, or flywheel energy storage systems, heat management is a critical factor. During charging, discharging, or high power operation, energy storage devices generate heat, and if the heat is not managed properly, it can degrade the performance, efficiency, and lifespan of the system. This is where aluminum heat sinks take the effect place
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  • Aluminum Heat sink

  • WANDA-AN

  • HS-AL-002

HEAT SINK ALUMINUM 11

ALUMINUM HEAT SINK for power energy storage systems

In power energy storage systems, such as batteries (like lithium-ion or flow batteries), supercapacitors, or flywheel energy storage systems, heat management is a critical factor. During charging, discharging, or high power operation, energy storage devices generate heat, and if the heat is not managed properly, it can degrade the performance, efficiency, and lifespan of the system.

In power energy storage systems, aluminum heat sinks play a crucial role in managing the heat generated during charge and discharge cycles. They help to maintain safe temperatures, improve performance, and extend the lifespan of the system. Whether used in batteries, supercapacitors, flywheels, or power electronics, aluminum heat sinks provide an efficient, lightweight, and cost-effective solution for thermal management inenergy storage technologies.

Overview

SHENZHEN WANDA-AN is a manufacturer of the Precision Mahcining,We offer Various Precision Metal Materials Machining Service,The HEAT SINK is one of our main products,the HEAT SINK Fabrication materials Mainly by copper and Aluminum ,casue both of them with good heating exchange effective.

Wanda-an have mass Precision Machining Produce Machines,we can fast delivery for our partners;In Wanda-an, there have our own engineers team,program team,Research and development team, and the inspection Team,these teams ensure the goods with the best quality for our customer.

Product Description

HEAT SINK ALUMINUM 12

Role of Aluminum Heat Sinks in Power Energy Storage Systems:

1.Thermal Management:

Heat Generation: Energy storage systems, especially during high-power cycles, can experience significant heat generation due to internal resistance (especially in batteries) and conversion losses. If this heat is not dissipated efficiently, it can cause the system to overheat, which can lead to thermal runaway in batteries, reduced energy storage efficiency, and shorter cycle life.

Heat Sink Purpose: Aluminum heat sinks help dissipate this heat to the surrounding environment, preventing localized hotspots and ensuring that the energy storage system operates within safe temperature limits.


2.Improved Performance:

High temperatures can negatively impact the charge/discharge efficiency of energy storage devices. By maintaining optimal operating temperatures, aluminum heat sinks help improve overall system performance, increase the efficiency of power conversion, and ensure that the system can deliver peak power when required.


3.Safety and Longevity:

Battery Life: In battery systems (especially lithium-ion batteries), temperature has a major impact on longevity. Excessive heat can accelerate chemical degradation of the battery cells, reducing their cycle life and causing performance issues. By keeping the battery pack within an optimal temperature range, aluminum heat sinks can extend the lifespan of the energy storage system.

Thermal Runaway Prevention: In critical applications, such as in electric vehicles (EVS) or renewable energy storage, preventing thermal runaway in batteries is essential. Heat sinks can help to maintain a safe temperature and prevent this catastrophic failure mode.


4.Design and Integration:

Aluminum heat sink used in energy storage systems are often integrated into the design of the energy storage units, either mounted on the surface of battery modules, surrounding power electronics, or placed in critical areas where heat is generated. The design must ensure that the heat sink does not obstruct airflow or interfere with other components.

Modular Designs: In large-scale systems like grid-level energy storage or electric vehicle battery packs, the heat sink designs might be modular, allowing for efficient thermal management across a large number of cells or power modules

Specific Applications

HEAT SINK ALUMINUM 13

The Aluminum Heat Sink Application for Power Energy Storage:

1.Battery Management Systems (BMS):


Thermal Regulation: Heat sinks can be used in conjunction with thermal sensors to regulate battery temperature,triggering cooling systems or adjustments in the charge/discharge cycle to maintain safe temperatures.

Active and Passive Cooling: While aluminum heat sinks are a form of passive cooling (no moving parts),they can be paired with active cooling methods,such as fans or liquid cooling systems,to enhance heat dissipation in high-power systems.

Flywheel Energy Storage:

In flywheel systems,which store energy mechanically,heat can be generated in both the flywheel itself and the associated power electronics. Aluminum heat sinks are often used to manage the heat in the electronics that control the system and convert power between electrical and mechanical forms.

Supercapacitors:

High-power density devices like supercapacitors (or ultracapacitors) also generate heat during rapid charge and discharge cycles. Aluminum heat sinks are used to maintain their thermal stability and ensure optimal performance,especially in applications like power grids,hybrid vehicles,and renewable energy storage.

Power Electronics and Inverters:

In power energy storage systems,inverters and DC-DC converters are crucial components that convert stored DC energy into AC or manage the voltage of the storage system. These components can generate substantial heat,particularly when operating under heavy loads. Aluminum heat sink are commonly used to cool the power semiconductors (such as MOSFET or IGBT) in these converters,ensuring stable operation.

Benefits of Aluminum Heat Sinks for Power Energy Storage:

High Thermal Conductivity: Aluminum provides a good balance between cost and thermal conductivity,allowing it to efficiently transfer heat from the energy storage system to the surrounding air.

Lightweight: In applications like electric vehicles,where weight is a concern,aluminum light weight is a significant advantage over heavier metals like copper.

Corrosion Resistance: Aluminum is resistant to corrosion,which is particularly important in outdoor or industrial energy storage systems exposed to environmental elements.

Cost-Effective: Compared to alternatives like copper or exotic materials,aluminum is relatively inexpensive,making it an ideal choice for large-scale deployments.

Ease of Fabrication: Aluminum can be easily extruded,cast,or machined into various shapes and designs to fit specific energy storage applications,whether it’s for cooling battery packs,power electronics,or other components.

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1.Q: Who Are We?
A: We are factory with ISO 9001,IATF 16949 quality certification system in place, We produce all our products in-house with SGS Rosh Reach certificated materials,so you can get better quality control and competitve price offering than others on the market.
We provide high-quality metal processing for international and domestic big brand manufacturers such as electrical appliances,electrical appliances and new energy vehicles etc

2.Q: What kind of service can you provide?
A: Our company (WANDA-AN Precision) can provide OEM sheet metal stamping and fabrication, CNC milling and turning,stamping die design and manufacturing service.

3.Q: What's kinds of information you need for a quote?
A: In order to quote for you earlier, please provide us the following information together with your inquiry.
a.  Detailed drawings (STEP, CAD, SOLID Works, PROE, DXF and PDF)
b.  Material requirement (SUS, SPCC, SECC, SGCC, Copper, AL, etc.)
c.  Surface treatment (powder coating, sand blasting, planting, polishing, oxidization, brushing, etc.)
d.  Quantity (per order/ per month/ annual)
e.  Any special demands or requirements, such as packing, labels, delivery, etc.

4.Q: What if I don't have the required drawings or docuemnt information above?
A: Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Thickness, Length, Height, Width), CAD or 3D file will be made for you if placed order.

5.Q: What makes you different from others?
A:
a. We are an ISO 9001 and IATF 16949 certified manufacturer,Under these quality control system guideline as well as Our experienced technical personnel and skilled production operators,we can provide better quality products than others.
b.Fishish product quality inspection or Preshiment Inspection (PSI) reports available upon request.
c.Our quick manufacturing time and on-time delivery For Normal orders, we will promise to produce within 3 to 4 weeks.
d.24*7 customer service available,We will submit the quotation in 24 hours if getting detailed information during working days.As a factory and manufactuer, we have all the technicians to provide fastest response to all your technical inquiry.

6.Q: Is it possible to know how are my products going on without visiting your company?
A: We will offer a detailed production schedule and send weekly reports with photos or videos which show the machining progress.We can provide production sample for testing approval before or during the mass products

7.Q: Can I have a trial order or samples only for several pieces?
A: As the product is customized and need to be produced, we will charge sample cost, ,we will refund the sample cost after you placed mass orders.

8.Q: Why there is tooling cost?
A: It's mold cost. Indispensable production process. Only need to pay for first order, and we will bear maintenance cost of mold damage.

9.Q: What is your terms of payment?
A: Payment<=1000USD, 100% in advance.
Payment>=1000USD, 40% T/T in advance, balance before shipment.
10.Q: What's your after-sale service?
A: If there is quality problem, please provide photos or test report, we will replace defective goods or return funds immediately
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