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CNC-Machined Electrical Terminals

Electrical terminals are precision components used to create secure, conductive connections in wiring systems. CNC machining ensures tight tolerances, durability, and optimal electrical performance.
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Terminals (16)

ELECTRICAL TERMINALS CONNECTOR

Electrical terminals are precision components used to create secure, conductive connections in wiring systems. 

CNC machining ensures tight tolerances, durability, and optimal electrical performance.


1. Key Specifications
Parameter Typical Range Precision Grade
Outer Diameter (OD) 2mm–20mm ±0.01mm
Inner Diameter (ID) 0.5mm–15mm ±0.005mm
Length 5mm–100mm ±0.02mm
Thread Size M2–M12 ISO metric standards
Current Rating 1A–50A Material-dependent
2. Material Options
Material Conductivity Applications
Oxygen-Free Copper 101% IACS High-current power terminals
Brass (C360) 28% IACS Cost-effective connectors
Beryllim Copper 22% IACS Spring contacts (battery terminals)
Aluminum 6061 43% IACS Lightweight automotive

Terminals (14)


3. Design Features

Contact Types: Ring, spade, pin, or blade terminals

Plating: Tin (default), gold (high-end), or nickel (corrosion-resistant)

Insulation: Heat-shrink sleeves or nylon caps (optional)


4. Testing & Compliance

Electrical: IEC 60512 (contact resistance ≤5mΩ)

Environmental: Salt spray (500+ hours for plated parts)

5.Key Features

*High Conductivity:Made from copper, brass, or beryllium copper for efficient current transfer.

*Precision Machining:Tolerances as tight as ±0.01mm for reliable connections.

*Corrosion Resistance:Optional gold, nickel, or tin plating for harsh environments.

*Diverse Configurations:Ring, spade, pin, blade, and custom designs available.

Common Types & Applications
Terminal Type Description Typical Use Cases
Ring Terminal Circular with a central hole Battery connections,grounding points
Spade Terminal Fork-shaped for quick disconnect Automotive wiring,industrial controls
Pin Terminal Solid or hollow cylindrical pin PCB headers,sensor connections
Blade Terminal Flat,tab-like design Fuse boxes,power distribution

Standard Specifications
Parameter Range High-Precision Option
Current Rating 1A–200A Custom high-amp designs
Voltage Rating Up to 1000V HV insulation available
Temperature Range -40°C to +150°C -60°C to +300°C (special alloys)
Materials Copper, brass, aluminum, BeCu Titanium, stainless steel

Customization Options

Threading: Metric (M2–M12) or imperial (#0–1/2")

Plating: Tin (standard), gold (high-end), silver (high-frequency)

Insulation: Heat-shrink, nylon, or ceramic coatings

Marking: Laser engraving for part numbers or branding


Quality Assurance

Dimensional Checks: CMM and optical inspection

Performance Testing: Current load, pull force, and thermal cycling

Certifications: UL, IEC, RoHS, REACH compliant



Ordering Information

Prototypes: 10–50pcs (5–7 days lead time)

Production Runs: 1,000+ pcs (2–3 weeks lead time)

MOQ: 100 PCS

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